Precision grades

ISO 3290

Grade Ball Dia. Variation
(µm)
Deviation from Spherical Form
(µm)
Surface Roughness
(µm)
Lot Dia. Variation
(µm)
Gauge Interval
(µm)
Preferred Gauge
(µm)
Subgauge Interval
(µm)
Subgauge
(µm)
G3 0.08 0.08 0.010 0.13 0.5 -5…-0.5 0 +0.5…+5 0.1 -0.2,-0.1, 0, +0.1,+0.2
G5 0.13 0.13 0.014 0.25 1 -5…-1 0 +1…+5 0.2 -0.4,-0.2, 0, +0.2,+0.4
G10 0.25 0.25 0.020 0.5 1 -9…-1 0 +1…+9 0.2 -0.4,-0.2, 0, +0.2,+0.4
G16 0.4 0.4 0.025 0.8 2 -10…-2 0 +2…+10 0.4 -0.8,-0.4 0, +0.4,+0.8
G20 0.5 0.5 0.032 1 2 -10…-2 0 +2…+10 0.4 -0.8,-0.4 0, +0.4,+0.8
G24 0.6 0.6 0.040 1.2 2 -12…-2 0 +2…+12 0.4 -0.8,-0.4 0, +0.4,+0.8
G28 0.7 0.7 0.050 1.4 2 -12…-2 0 +2…+12 0.4 -0.8,-0.4 0, +0.4,+0.8
G40 1 1 0.060 2 4 -16…-4 0 +4…+16 0.8 -1.6,-0.8, 0, +0.8,+1.6
G60 1.5 1.5 0.080 3 6 -18…-6 0 +6…+18 1.2 -2.4,-1.2, 0. +1.2,+2.4
G100 2.5 2.5 0.100 5 10 -40…-10 0 +10…+40 2 -4,-2, 0, +2,+4
G200 5 5 0.150 10 15 -60…-15 0 +15…+60 3 -6,-3, 0, +3,+6

DIN 5401

Dw VDws tDw Ra5) VDwL VDwA IG;ST
Grade Nominal Ball Diameter Gauge Allowance µm Max. µm Max. µm Max. µm Max. µm Max. µm Max. Mean Allowances in Each Grade (µm)
G3 12,7 ± 5,32 0,08 0,08 0,010 0,13 0,5 -5 .. .-0.5 0 +0.5 … +5
G5 12,7 ± 5,63 0,13 0,13 0,014 0,25 1 -5 … -1 0 +1 … +5
G10 25,4 ± 9,75 0,25 0,25 0,020 0,5 1 -9 … -1 0 +1 … +9
G16 25,4 ± 11,4 0,4 0,4 0,025 0,8 2 -10 … -2 0 +2 … +10
G20 38,1 ± 11,5 0,5 0,5 0,032 1 2 -10 … -2 0 +2 … +10
G28 50,8 ± 13,7 0,7 0,7 0,050 1,4 2 -12 … -2 0 +2 … +12
G40 100 ± 19 1 1 0,060 2 4 -16 … -4 0 +4 … +16
G80 100 ± 14 2 2 0,1 4,0 4 -12 … -4 0 +4 … +12
G100 150 ± 47,5 2,5 2,5 0,1 5 10 -40 … -10 0 +10 … +40
G200 150 ± 72,5 5 5 0,15 10 10 -60 … -10 0 +10 … +60
G300 25,4 ± 70 10 10 0,2 20 20 -60 … -20 0 +20 … +60
G300 25,4 50,8 ± 105 15 15 0,2 30 30 -90 … -30 0 + 30 … +90
G300 50,8 75 ± 140 20 20 0,2 40 40 -120 … -40 0 +40 … +120
G500 25,4 ± 75 25 25 50 50 -50 0 +50
G500 25,4 50,8 ± 112,5 25 25 75 75 -75 0 +75
G500 50,8 75 ± 150 25 25 100 100 -100 0 +100
G500 75 100 ± 187,5 32 32 125 125 -125 0 +125
G500 100 125 ± 225 38 38 150 150 -150 0 +150
G500 125 150 ± 262,5 44 44 175 175 -175 0 +175
G600 all ± 200 400 0
G700 all ± 1000 2000 0

Symbols & Explanations

Dw Nominal ball diameter
Dws Single diameter of a ball
Dwm Mean diameter of a ball
VDws Ball diameter variation
VDwl Lot diameter variation
Ra Surface roughness
∆S Deviation from ball gauge
tDw Deviation from spherical form (roundness)
IG Sorting gauges

AFBMA

Tolerances by Grade for Individual Balls Tolerances by Grade for Lots of Balls
VDws ∆Rw Ra VDwt ∆S
Ball Grade Allowable Ball Dia. Variation Allowable Deviation from Spherical Form Maximum Surface Roughness Arithmetic Average Allowable Lot Dia. Variation Nominal Ball Diameter Tolerance Allowable Ball Gauge Deviation High Low Container Marking Increment
INCH
3 .000003 .000003 0.5 .000005 * +.000030 -.000030 .000010
5 .000005 .000005 0.8 .000010 * +.000050 -.000030 .000010
10 .000010 .000010 1 .000020 * +.000050 -.000040 .000010
16 .000016 .000016 1 .000032 * +.000050 -.000040 .000010
24 .000024 .000024 2 .000048 * +.0001 -.0001 .000010
48 .000048 .000048 3 .000096 * * .00005
100 .0001 .0001 5 .0002 ±.0005 * *
200 .0002 .0002 8 .0004 ±.001 * *
500 .0005 .0005 * .001 ±.002 * *
1000 .001 .001 * .002 ±.005 * *
METRIC µm
3 0.08 0.08 0.012 0.13 * +0.75 -0.75 0.25
5 0.13 0.13 0.02 0.25 * +1.25 -1 0.25
10 0.25 0.25 0.025 0.5 * +1.25 -1 0.25
16 0.4 0.4 0.025 0.8 * +1.25 – 1 0.25
24 0.6 0.6 0.05 1.2 * +2.5 -2.5 0.25
48 1.2 1.2 0.08 2.4 * * 1.25
100 2.5 2.5 0.125 5 ±12.5 * *
200 5 5 0.2 10 ±25 * *
500 13 13 * 25 ±50 * *
1000 25 25 *